Crane Systems and Related EquipmentRope hoist: V-Series Double Rail Type

Specifications

Standard Specifications

Electric Source 3-Phase 200V 50/60Hz, 220V 60Hz, 380V to 400V/415V 50Hz, 400 to 440V 60Hz
Operation Method Operating push button
Color (Munsell color) Munsell 2.5B2.5/1
Electrical Protection IP44
Ambient Temperature −10~40°C
Humidity Range 90% or less (No condensation)
Approval JIS C9620, Japanese Industrial Standard
Rating 30 minutes (to JIS C9620, Japanese Industrial Standard)
  • Trolley and hoist are shipped separately in case of manual or chain driven trolley

Power Feeding Method and Push Button

Type No. of push buttons Indication
Suspension type, manual or chain driven trolley 2
 
 
With motorized trolley With motorized trolley up to 5 to except 5 ton double rail type 6
 
 
With motorized trolley of 7.5 ton and up include 5 ton double rail type 8
  • No cable included with standard shipment.

Max. number of starts per hour and duty factor

Load Conditions Load Ratio Operating hours a day
~1 ~2 ~4 ~8 ~16 16~
Light Load less than half the rating, and the rated load seldom applied K≤0.5 A A A A A B
Medium Almost the same ratio of small, medium, and full loads 0.5<K≤0.63 A A A A B B
Heavy Load near to the rated one 0.63<K≤0.8 A A A B B B
A
Duty factor: 40% (40%), Max. No. of starts per hour: 400/h (250/h)
B
Duty factor: 40% (25%), Max. No. of starts per hour: 250/h (250/h)
  • Value between the parentheses is for 15 ton and up

Double Rail Type

Rated Load (ton)
2 3 5 7.5 10 15 20 30
Hoisting lift(m) 12 6 and 12 8 and 12 8 and 12 8 and 12 12 12
Hoisting Hoisting
Speed
(m/min)
50Hz 8.4 7.5 6.7 6.0 5.0 5.0 4.2 2.8
60Hz 10 9 8 7.2 6.0 6.0 5.0 3.3
Hoisting
Motor
(Kw) 50Hz 2.9 4.2 5.9 7.9 8.8 6.7 × 2 7.5 × 2 7.5 × 2
60Hz 3.5 5 7 9.5 10.5 8 × 2 9 × 2 9 × 2
Number of Poles 4
Traveling Traveling
Speed
(m/min)
50Hz 21 14
60Hz 25 17
Traveling
Motor
(Kw) 50Hz 0.30 0.45 0.45 0.45 × 2 0.45 × 2 0.45 × 2 0.45 × 2 0.7 × 2
60Hz 0.36 0.55 0.55 0.55 × 2 0.55 × 2 0.55 × 2 0.55 × 2 0.84 × 2
Number of Poles 4
Wire rope Number of Falls 4 8
Composition 6 × Fi(29) - B 6 × Fi(29) - B 6 × Fi(29) - B 6 × Fi(29)IWRC-B 6 × Fi(29) - B
Diameter(mm) Ø8 Ø10 Ø12.5 Ø14 Ø16 Ø20 Ø22.4 Ø20
Rating 40% ED, 400 starts/h 40% ED, 250 starts/h
Operating method
Push button operation
Push button operation
Electric source (3-phase) 200V 50/60Hz, 220V 60Hz, 380V to 400V/415V 50Hz, 400V to 440V 60Hz
Control voltage 200V 50/60Hz

Dimensions

Dimensions
  • Images of the representative models, '2-ton, 3-ton and 5-ton,' are provided for reference.

2, 3, 5 ton

Model 2HD-T55 3D-T55 3HD-T55 5D-T55 5HD-T55
Hoist type 2HD5 3D5 3HD5 5D5 5HD5
Trolley type 2DT5 3DT5 3DT5 5DT5 5DT5
Capacity (ton) 2 3 5
Approx. dimensions (mm) L 12,000 6,000 12,000 8,000 12,000
H 310 360 560
K 430 480 500
R 900 650 950 900 1,150
F 455 430 530
E 425 450 550
W 650 650 850
A 835 755 915 845 955
B 675 570 730 690 800
Ød 56 71 90
ØM 40 51 55
ØN 160 160 160
G 26 26 26
L 350 325 425
a 36 42 58
Rail (mm) 38 square steel bar or 12 kg rail
Weed tread width (mm) 49
Approx. weight (kg) 380 420 490 680 750

7.5, 10 ton

Model 7.5D-T55 7.5HD-T55 10D-T55 10HD-T55
Hoist type 7.5D5 7.5HD5 10D5 10HD5
Trolley type 7.5DT5 7.5DT5 10DT5 10DT5
Capacity(ton) 7.5 10
Approx. dimensions (mm) L 8,000 12,000 8,000 12,000
H 515 680
K 600 600
R 1,000 1,150 1,000 1,150
F 606 615
E 615 650
W 865 915
A 1,075 1,150 1,075 1,150
B 830 905 885 960
Ød 100 100
Q 67 70
ØM 195 195
ØN 225 225
G 29 29
a 69 69
433 445
Rail (mm) 44 square steel bar or 15 kg rail
Weed tread width (mm) 53 53
Approx. weight (kg) 1,070 1,130 1,260 1,350

15, 20 ton

Model 15D-T55 15HD-T55 20HD-T55
Hoist type 15D5 15HD5 20HD5
Trolley type 10DT5 15DT5 20DT5
Capacity(ton) 15 20
Approx. dimensions (mm) L 8,000 12,000 12,000
H 785 930
K 730 730
R 1,000 1,200 13,000
F 700 700
E 740 740
W 1,040 1,040
A 1,060 1,160 1,210
B 750 850 900
Ød 130 165
Q 89 91
ØM 250 250
ØN 282 282
G 28 28
a 86 108
505 505
Rail (mm) 55 square steel bar or 22 kg rail
Weed tread width (mm) 66 66
Approx. weight (kg) 2,150 2,250 2,450

30 ton

Model 30HD-T55
Hoist type 30HD5
Trolley type 30DT5
Capacity(ton) 30
Approx. dimensions (mm) L 12,000
H 1,090
K 850
R 2,000
F 905
E 935
W 1,400
A 1,550
B 1,250
Ød 165
Q 65
ØM 350
ØN 400
G 38
a 114
685
Rail (mm) 65 square steelbar or 37 kg rail
Weed tread width (mm) 76
Approx. weight (kg) 4,400

Features

Hitachi Hoists Features a lot of Mechanisms for Safety and Easy Maintenance. User-friendliness and Reliability are Further Improved

Hitachi Original High Reliability Brake System

A brake with automatic adjusting device is adopted, and the brake is automatically adjusted in proportion to the amount of lining abrasion. Dual system of the main brake and the auxiliary brake is adopted.

Motor with Self-protective device

Hoisting motor is provided with a thermal protector which senses the heat of the motor coil and functions to protect the motor from burning damages caused by over work.

Effective Maintenance is possible

Effective Maintenance is Possible
The counter for memorizing starting times makes easy to check lifetime of consumable parts.
Inspection Window for Gears makes possible to check conditions of the gear and lubricant.
Punch Mark shows the reference point of hook inspection.
Inspection of the Rope End is easy.

Hitachi Rope Hoist V Series is composed of reasonable system that Brake, Motor, Drum, Reduction Gear, Auxiliary Brake are unitized.

V-Series Sfeatures

(1) Motorized TrolleyNEW

Long Life Wheel

The hoist travels by guide rollers and flangeless wheels remarkably reduce the wear of I-beam and wheels. Positioning is facilitated by a brake provided and small travel inertia. Brake torque can be adjusted, also. Besides the standard type and the low headroom type, wheels of the double rail type from two to five tons are quenched, and thus the lifetime is more than 2.5 times longer than that of previous hoists.

Self-adjusting of Center Core
Self-adjusting of Center Core (Double rail type hoist)
By the Self-adjusting of Center Core, the wheels can closely follow the rails
Vertical diffence of the rail

(2) Motorized Trolley

A grease lubrication system is adopted. The hoist is greased prior to shipment and requires no grease replenishment during operation, ensuring a long period of utilization. The innovative building block system facilitates maintenance and checking.

(3) Auxiliary Brake Unit

A grease lubrication system is adopted. The hoist is greased prior to shipment and requires no grease replenishment during operation, ensuring a long period of utilization. The innovative building block system facilitates maintenance and checking.

Auxiliary Brake Unit

Auxiliary Brake Unit
USA PAT No.4216848

(4) Steel Drum and SheaveNEW

Life of the drum and the sheave is about three times longer than previous ones, since the groove of them are processed by special press method.

Steel Drum and Sheave

(5) Inspection Window for GearsNEW

It is possible to check the condition of the gear teeth surface and lubrication with eyes. Inspection accuracy will be increased.

Inspection Window for Gears

(6) Control BoxNEW

Counter for Memorizing Starting Times

The counter which indicates the total starting times of hoisting and lowering is useful for maintenance of the consumable parts like electromagnetic contactors, wire rope and brake solenoid, etc.

Counter
Electro-magnetic Switch with Mechanical Interlock
Erroneous operation can be prevented.
Double-limit Switch

When the load block has reached the upper limit, the control circuit of the electro-magnetic switch is turned off and the operation is stopped. Should the circuit be short-circuited and the load block be moved further upward, the motor main circuit is cut off.

Clamp Method
Clamp method of the control box cover facilitates opening and closing.

(7) Motor Unit

Each hoist is equipped with a motor which provides an optimal starting torque for the hoist. Employing cooling fans and large-capacity ball bearings, the motor can withstand severe operating conditions. Hoisting motor is provided with a thermal protector which senses the heat of the motor coil and functions to protect the motor from burning damages caused by over work.

(8) Brake Unit

The brake is equipped with automatic adjusting device, and is automatically adjusted in proportion to the amount of lining abrasion. Adjustment of the brake will not be required.

Brake Unit with Automatic Adjusting Device
USA PAT No.3908802 Germany PAT No.2354044

Reduction in Size and WeightNEW

K size, from road surface of the traveling rail to the top surface of the double rail hoist, is reduced by 20% and weight is reduced by 10%, and thus installation and operability are improved.

Reduction in Size and Weight

Thick Wire Rope

The wire rope features a long life.

Rope EndNEW

Inspection of the Rope End has been easy.

Rope End

HookNEW

Punch Mark

Punch Mark shows the reference point of hook inspection.

Load Block Fitted with Safety Lever

The load block is provided with a safety lever (to prevent rope from dislodging) in addition to a safety cover.

Integrated Pushbutton CableNEW

The pushbutton cable and protective wire are built into a single assembly so that there will no longer be a broken wire by hooking the protective wire. This design also assures ease of pushbutton operation.

Integrated Pushbutton Cable

User-friendly Pushbutton

The push button is totally enclosed type and is made of plastic.
It is light and easy to use without the danger of electric shock.

IUser-friendly Pushbutton

Brake Unit

The brake is equipped with automatic adjusting device, and is automatically adjusted in proportion to the amount of lining abrasion. Adjustment of the brake will not be required.

Brake Unit with Automatic Adjusting Device
USA PAT No.3908802 Germany PAT No.2354044

Model List

Single Speed Type

Rated Load Lift
Standard Headroom Type Low Headroom Type Double Rail Type Stationary Type
With Motorized Trolley Suspension Type With Manual Driven Trolley With Chain Driven Trolley With Motorized Trolley With Motorized Trolley
0.5t 6m 12m 6m 12m 6m 12m 6m 12m 6m   6m 12m
1t 6m 12m 6m 12m 6m 12m 6m 12m 6m 12m   6m 12m
2t 6m 12m 6m 12m 6m 12m 6m 12m 6m 12m 12m 6m 12m
3t 6m 12m 6m 12m 6m 12m 6m 12m 6m 12m 6m 12m 6m 12m
5t 8m 12m       8m 12m 8m 12m 8m 12m
7.5t 8m 12m         8m 12m 8m 12m
10t 8m 12m         8m 12m 8m 12m
15t 8m 12m         8m 12m 8m 12m
20t 12m         12m 12m
30t           12m  

Hoist with Creep Speed

Rated Load Lift
Standard Headroom Type Low Headroom Type Double Rail Type
With Motorized Trolley With Motorized Trolley With Motorized Trolley
0.5t 6m 12m 6m  
1t 6m 12m 6m 12m  
2t 6m 12m 6m 12m 12m
3t 6m 12m 6m 12m 6m 12m
5t 8m 12m 6m 8m 12m
7.5t 8m 12m   8m 12m
10t 8m 12m   8m 12m
15t 8m 12m   8m 12m
20t 12m   12m
30t     12m

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